Thanks, I like your ideas.
Here’s a brief overview of where I am.
I disassembled the gear pump for a deep dive into clearances. The parts were produced to my dimensions and of good quality throughout. No issues there.
Next, revisited basic assumptions of flow or displacement and approached differently from a gear space/cavity volume perspective-just wanted to be sure. Results better than originally calculated.
Remounted the piston pump with oil now flowing out of the inspection port.
An observation is the suction screen may have been clogged. This engine was pretty nasty and I rigorously cleaned but… anyway, a clogged suction could cause a fail like this. It didn’t look that bad but I’m learning on this application too, so there is that.
Next step while the OEM pump is mounted is to get the data. Ensured sump screen is clean.
Short of adding an inspection port on the crankcase, the top left rear port is still the best.
Modifying the transfer piece is still an item, just not yet. I’m not a progressive, but in development testing, progression is progress.