bilbikek411
Veteran Member
Were you able to get your radiator cleaned out/fixed by that repair place which was recommended ?
I like your shared? shop !
I hope you search & locate a set of 4 NOS carb. rubber manifolds for when you need to remove the carbs,at some point in the future.
Did you attempt to loosen the upper clamps on all 4 of them,while the lower alloy airbox flange is still attached?
I know the clearance around the rubber manifolds/tubes is somewhat limited,but leaving the lower airbox flange attached and solidly tightened at all 4 carbs holds them all in good position(locks them all solidly together)and gives you leverage to push and pull on to remove and install the entire set at once,plus it protects your carb. connectors and keeps the fuel tubes and O-rings in position and keeps them from leaking.
I might recommend using a borescope with the fuel tank completely empty,just to inspect the condition of the inside of your fuel tank;just so you can see.
I hate what rust does to vintage bike tanks and fuel systems;that tank 'may' have some internal tubing with metal filter screens on the ends? The 86'+ VFR750/700's tanks did.
I know a guy in PA. who restores fuel tanks from the inside;his work/the tank is then guaranteed for life,plus he's the best deal anywhere,if needed.
Getting the bank of carbs back on(all held down by the airbox lower flange)is a procedure with the two rear? ones in,then pushing backward hard on that lower airbox flange on the front(I used a large flat-blade screwdriver as a lever to push back)with a(two?)small,thin screwdriver to slide both the lower carb throats down and in.
I polish the edges of the two front carb. spigots castings,which helps to slide them both in.
The old,hard rubber intake manifolds/'tubes' are too difficult because all 4 need to stretch/flex enough to slide/install the carbs;really hoping you'll be able to search/locate a full set of OEM NOS Honda rubber manifolds/tubes.
I like your shared? shop !
I hope you search & locate a set of 4 NOS carb. rubber manifolds for when you need to remove the carbs,at some point in the future.
Did you attempt to loosen the upper clamps on all 4 of them,while the lower alloy airbox flange is still attached?
I know the clearance around the rubber manifolds/tubes is somewhat limited,but leaving the lower airbox flange attached and solidly tightened at all 4 carbs holds them all in good position(locks them all solidly together)and gives you leverage to push and pull on to remove and install the entire set at once,plus it protects your carb. connectors and keeps the fuel tubes and O-rings in position and keeps them from leaking.
I might recommend using a borescope with the fuel tank completely empty,just to inspect the condition of the inside of your fuel tank;just so you can see.
I hate what rust does to vintage bike tanks and fuel systems;that tank 'may' have some internal tubing with metal filter screens on the ends? The 86'+ VFR750/700's tanks did.
I know a guy in PA. who restores fuel tanks from the inside;his work/the tank is then guaranteed for life,plus he's the best deal anywhere,if needed.
Getting the bank of carbs back on(all held down by the airbox lower flange)is a procedure with the two rear? ones in,then pushing backward hard on that lower airbox flange on the front(I used a large flat-blade screwdriver as a lever to push back)with a(two?)small,thin screwdriver to slide both the lower carb throats down and in.
I polish the edges of the two front carb. spigots castings,which helps to slide them both in.
The old,hard rubber intake manifolds/'tubes' are too difficult because all 4 need to stretch/flex enough to slide/install the carbs;really hoping you'll be able to search/locate a full set of OEM NOS Honda rubber manifolds/tubes.
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