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Dad and Son's "Rhonda" 360 Project

To add to my original post, my pop manages to use what's left of the original washer from the left point and modified the damaged washer to create a new set of insulating washer. And voila, the right side has a much more powerful spark. Really glad to have stumbled upon this issue as it's something not easy to observe from a visual perspective.
 
This game of "Find the Problem" is so common in bringing any old bike back to life. Sometimes you do almost nothing (like just disconnect a wire and then reconnect it) and the problem is solved; other times you do all sorts of things and the problem just laughs at you. And then, one day, the whole thing comes together, it runs right, and you still don't know what you fixed. At first it can make you crazy, but after doing a few bikes it's sort of expected. The joy when it's suddenly right is addictive, and you end up with a garage full of old motorcycles.
 
To add to my original post, my pop manages to use what's left of the original washer from the left point and modified the damaged washer to create a new set of insulating washer. And voila, the right side has a much more powerful spark. Really glad to have stumbled upon this issue as it's something not easy to observe from a visual perspective.
Well done, Pop.
 
...we discovered that someone had also overtightened the screw connecting the power wire to the right point and as a result, the insulating washer was squished and caused the right point to be partially grounded, which also explains why the right cylinder plug was wet compare to the left side.
This is exactly what I was concerned about in the beginning when I posted that picture of the fiber washer assembly order, glad he found it. This is the kind of thing we can't always see in pictures.
What should I look out for when using a strobe light to verify timing? In the case where timing is slightly off, do I adjust it the same way as adjusting the point for static timing?
The primary reason to use a strobe timing light is to check full advance (reached at about 3400 rpm), as the advancer weights open the points cam starts to open the points earlier, which advances the timing for proper performance at high rpm. Above 3400 rpm the strobe light should show the two unmarked lines align with the index on the alternator. If it exceeds the maximum of the two marks then the static timing would have to be retarded slightly until the index falls between the two unmarked lines (or right at the last mark)

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This is super exciting! I hope you had some time on it today and didn't have to fiddle too much with it.

What should I look out for when using a strobe light to verify timing?
While I am no expert, 2 things I have to remind myself of when I'm using one is:

1) make SURE the advance setting is where you want it. Mine has a wide range and can be easily moved out of adjustment which can make you scratch your head if you don't notice it.
2) Cable management: make sure the wires don't rest on the exhaust while testing (on the Right side, especially). My trick for this was to wrap the wire over my horn above the exhaust. This is also because mine has a stubborn incution clip wire.

Others have better advice for actually setting the timing with the light.
 
Status update: I've tried cranking the with some choke this afternoon and it only ran for about 2 second before deciding not to run again. As the starter doesn't sound strong, I've taken a reading at the battery and it reads 11.67V. I believe since I've been riding around the neighborhood at low RPMs, the bike doesn't generate power to charge the battery, hence the low voltage. After charging the battery up to above 12.6V, I've tried again and it started right up, although it didn't want to rev initially due to it being semi-flooded so I left it running on full choke to maintain engine speed. After a bit, it cleared itself up and was pretty happy to rev up.

My first priority tomorrow would be getting it to the gas station to fuel up since it doesn't have much fuel left. Afterwards, I'll check timing again with the light to verify proper timing and advancing but so far, it's good to have it running again!
 
Why risk riding it to a gas station, when a plastic gas can will allow you to fill the tank to a decent level? You must have one for your lawnmower or snowblowers gas needs.

Kidding on the snowblower in So Cal ;)
 
After charging the battery up to above 12.6V, I've tried again and it started right up, although it didn't want to rev initially due to it being semi-flooded so I left it running on full choke to maintain engine speed.
One reason these engines are more difficult to start when the battery is low is because the starter steals current flow from the coils so the spark is weaker. I hope your wording is different than what you're actually doing when you mentioned running it on full choke to maintain engine speed. The 360 doesn't have a fast idle built into the choke as far as I know, so the excess fuel your generating by running it full choke combined with a lower voltage level can lead to fouled spark plugs very easily. Once it's warmed up enough to run without choke you should hold the throttle with your hand until it warms enough to idle.
 
One reason these engines are more difficult to start when the battery is low is because the starter steals current flow from the coils so the spark is weaker. I hope your wording is different than what you're actually doing when you mentioned running it on full choke to maintain engine speed. The 360 doesn't have a fast idle built into the choke as far as I know, so the excess fuel your generating by running it full choke combined with a lower voltage level can lead to fouled spark plugs very easily. Once it's warmed up enough to run without choke you should hold the throttle with your hand until it warms enough to idle.
It's quite weird but when it first ran, it wouldn't want to rev nor idle unless it was on full choke, so I left the engine to run on full choke for around 30s. After that period, the bike would happily idle and rev with no choke.
I'll keep the voltage situation in mind as I've just checked the battery and it jumped down to 12.4V. Might use the kickstart just so I don't have to pull the battery out again :ROFLMAO:
 
Why risk riding it to a gas station, when a plastic gas can will allow you to fill the tank to a decent level? You must have one for your lawnmower or snowblowers gas needs.

Kidding on the snowblower in So Cal ;)
Thankfully, there's a gas station right around the corner where I live so if everything goes well, it should be smooth sailing :)
 
You need one of these always on the bike, no pulling out the battery. Standard SAE connector fits most small chargers



Plus this, to see that you're over 12.4 at least.

I just bought 2 more so I can monitor while riding on a couple problem bikes. One overcharges and one under. The one that's under runs funny when it drops below 12.2, and it has points ignition too.
 
So I've managed to put a bit of fuel into the gas tank via safer alternative but unfortunately, it still hasn't solve the issue that I'm facing. As of right now, it would only run with the choke on all the way with a bit of throttle and when I lowered the choke lever down, it would start revving and cut off abruptly. Is that a possible symptom of junk that has gotten into the carb?

[grvideo]
 
It's quite weird but when it first ran, it wouldn't want to rev nor idle unless it was on full choke, so I left the engine to run on full choke for around 30s. After that period, the bike would happily idle and rev with no choke.
I'll keep the voltage situation in mind as I've just checked the battery and it jumped down to 12.4V. Might use the kickstart just so I don't have to pull the battery out again :ROFLMAO:
As a fellow CB360 lover, I can attest that AncientDad knows what he's talking about! I recently flooded mine by leaving it to idle with the choke fully on and it just kinda slowly drowned itself, so I would recommend being super careful you don't do the same thing and make sure you use the choke as little as possible.

Also just wanted to chime in and say that keeping up with this thread is the only thing making leaving mine in the garage during the winter survivable, so thanks for doing the work!
 
As a fellow CB360 lover, I can attest that AncientDad knows what he's talking about! I recently flooded mine by leaving it to idle with the choke fully on and it just kinda slowly drowned itself, so I would recommend being super careful you don't do the same thing and make sure you use the choke as little as possible.
Yup, that was the case when we first got the bike running as it semi-flooded the right cylinder which was having intermittent spark at that moment. As of right now, the bike would refuse to run with no choke as it would crank continuously and with the choke on, it would fire right up to life only to cut out. My gut feeling is telling me it's a carb issue since it sounded like it's not getting enough gas, and I lean towards that possibility since the bike would run slightly longer if left untouched for a couple of days. Definitely an unexpecting twist of event but at least I'm glad I can help you with the new updates every now and then :)
 
On the topic of carb, is it possible to pull the carb bowl and jets out without removing the carb from the bike?
 
On the topic of carb, is it possible to pull the carb bowl and jets out without removing the carb from the bike?
Possible? Yes. Easier? No. Bowl gaskets can be a pain. One screw to remove cable bracket from carb body, keeps your previous adjustment. Safer and quicker than fiddling around upside down.
 
In lots of carbs there is an air passage that runs to the area around the low speed jets, to aerate the fuel. I don't remember how it is on the carbs you have, but I can tell you that if it isn't clear and open the thing won't idle. On the CB450 the intake end is obvious in the intake of the carb. Also, have you read through this thread?

https://www.vintagehondatwins.com/forums/threads/carb-help.10131/
 
Possible? Yes. Easier? No. Bowl gaskets can be a pain. One screw to remove cable bracket from carb body, keeps your previous adjustment. Safer and quicker than fiddling around upside down.
I don't have a bit or driver with a neck to reach this without stripping it (ask me how I found out). I had been trying to work the throttle cables while the carbs were still on the bike. Recently discovered if I pull the carbs out from the left side I can remove these cables far more easily. This is probably something most everyone already does but it only just occurred to me recently instead of fussing with it on the bike.
 
I don't have a bit or driver with a neck to reach this without stripping it (ask me how I found out). I had been trying to work the throttle cables while the carbs were still on the bike. Recently discovered if I pull the carbs out from the left side I can remove these cables far more easily. This is probably something most everyone already does but it only just occurred to me recently instead of fussing with it on the bike.
Cables shouldn't be bent unnecessarily, they'll last longer too and sync better.
 
After a lot of patience and a cup of Vietnamese coffee later, I've managed to get both carb bowls apart and I've found out the reason why the bike wasn't running! As it turns out, both carb bowls were pretty much dry and when the fuel valve is set to reserve, no fuel is coming into either carb. This is rather weird because I've just taken the petcock bowl out again and there was fuel coming down, so I'm not sure why both carbs aren't getting any fuel.

Other than that, both bowls looks relatively clean with a little bit of sediment in the bottom.
 
After a lot of patience and a cup of Vietnamese coffee later, I've managed to get both carb bowls apart and I've found out the reason why the bike wasn't running! As it turns out, both carb bowls were pretty much dry and when the fuel valve is set to reserve, no fuel is coming into either carb. This is rather weird because I've just taken the petcock bowl out again and there was fuel coming down, so I'm not sure why both carbs aren't getting any fuel.

Other than that, both bowls looks relatively clean with a little bit of sediment in the bottom.
Easier to test petcock by detaching fuel lines from carbs and put ends in a cup then check petcock functions, without removing carbs.
 
You should check to be sure the gaskets for the bowl aren't somehow holding the floats up, so the valves never open. Some replacement gaskets are a little too wide and do that.
I can report that the gasket is sitting perfectly flush in the recess, no issues whatsoever. When I took the bowl off, it didn't hold the floats up. I've also verified that float needle is moving freely so gas should be able to flow into the bowl. I'll see about taking the fuel line off to see if fuel is coming down.
 
Seems like you have a blockage somewhere in the petcock internals' or the tank bung? Quickest way is to see if there is gas flowing out the lines that connect to the tank. I have a separate gas container like a IV bag that I use when synchronizing carbs with the gas tank off. This would bypass your gas tank and petcock to get fuel to the carbs directly.


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After taking the fuel line off, the fuel flow between the petcock and the fuel line is not restricted. Therefore, we went and check the fuel inlet on the carb and sure enough, both of them were completely blocked. Using an air compressor, we were able to free the blockage and fuel was able to flow into the carb. Hopefully that's the last of the fuel issues so we can fine-tune the timing and hopefully get this thing running great!
 
After taking the fuel line off, the fuel flow between the petcock and the fuel line is not restricted. Therefore, we went and check the fuel inlet on the carb and sure enough, both of them were completely blocked. Using an air compressor, we were able to free the blockage and fuel was able to flow into the carb. Hopefully that's the last of the fuel issues so we can fine-tune the timing and hopefully get this thing running great!
If the carb inlets were clogged, I wonder about the internals of the carbs too. Can't recall in this long and winding road, but have you cleaned the carbs already? (jets, passages, etc)
 
If the carb inlets were clogged, I wonder about the internals of the carbs too. Can't recall in this long and winding road, but have you cleaned the carbs already? (jets, passages, etc)
What material was clogging the carbs inlets, as they are a decent sized bore into the carb body until you get to the fuel valve seat where that is a much smaller opening? I believe you stated you cleaned your tank, yet it seems like some crud got into the carb inlets or the carb seats to stop the gas flow. I am not a fan of fuel filters and there should be a screen in the petcock above the removable bottom bowl. Some newer petcocks also have a screen over the inlet pipe that extends into the gas tank. Yours probably doesn't use that internal tank screen system though being a 70's model.


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If the carb inlets were clogged, I wonder about the internals of the carbs too. Can't recall in this long and winding road, but have you cleaned the carbs already? (jets, passages, etc)
My pop took the carb apart a while back and have all the jets cleaned/freed. We didn't think much about the passage but we're most likely going to have to take the carb apart again because the bike ran but didn't ran as good as before and after making a few timing adjustment with no change, the carb is most likely the culprit. I'll get a video on imgur to demonstrate it's running status at the moment.

This is definitely starting to turn in a frustrating rabbit hole, that's for sure :ROFLMAO: On the topic of points, with around 9000-ish miles, would the point be considered too worn? I noticed I have a really hard time trying to nail it down perfectly.
 
What material was clogging the carbs inlets, as they are a decent sized bore into the carb body until you get to the fuel valve seat where that is a much smaller opening? I believe you stated you cleaned your tank, yet it seems like some crud got into the carb inlets or the carb seats to stop the gas flow. I am not a fan of fuel filters and there should be a screen in the petcock above the removable bottom bowl. Some newer petcocks also have a screen over the inlet pipe that extends into the gas tank. Yours probably doesn't use that screen system though being a 70's model.


View attachment 41943
Yup, mine has the filter on the petcock (plastic instead of metal one). I noticed it trapped huge particle of gunk but in the carb bowl while there's a little bit of sediment (small/fine). As for the material blocking the carb, it was a bit gunk/solid alike.
 
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Yup, mine has the filter on the petcock (plastic instead of metal one). I noticed it trapped huge particle of gunk but in the carb bowl while there's a little bit of sediment (small/fine). As for the material blocking the carb, it was a bit gunk/solid alike.
I think you need to look at your tank cleanliness better if you had a huge amount of gunk on the screen side of the petcock. You can’t tell the cleanliness just by looking in the top filler hole, as there can be lots of stuff in the rear part or top side of your tank. When bikes sit for a long time the tank usually suffers in some way that isn’t always obvious
 
I think you need to look at your tank cleanliness better if you had a huge amount of gunk on the screen side of the petcock. You can’t tell the cleanliness just by looking in the top filler hole, as there can be lots of stuff in the rear part or top side of your tank. When bikes sit for a long time the tank usually suffers in some way that isn’t always obvious
What would be one good way to ensure the whole gas tank is cleaned? Currently running into some space limitation, so anything that doesn't take too much space will help!
 
What would be one good way to ensure the whole gas tank is cleaned? Currently running into some space limitation, so anything that doesn't take too much space will help!

It’s almost universally rust that causes and issue. Unless there’s a failed liner in there.

Order some rust 9-11 concentrate off amazon, fill the entire tank with it and let it sit for a day or two. Drain all that out into a 5 gal bucket and then rinse with hot water.
 
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Just got back from celebrating Lunar New Year; first of all, here is the video of the bike running last Saturday:

[grvideo]
When the bike revs up, it starts to behave like that and when it finds a sweet spot for idling, it starts to bog down. My dad will take the carb apart this weekend to see what's up.

There's also two other things that I want to ask:
- I noticed when the bike was running, no oil was dripping out of the stator cover, does that mean the oil pump system isn't working? I recall my dad's old CL90 would have oil dripping out when the stator cover is off.
- I also messed around with timing, this would be considered out of range? I've also keep track of ignition points gap, and with the following settings, here's what I got:
+ 0.014 in = 0.014 in (left) + 0.013 in (right), which is pictured below
+ 0.013 in = 0.013 in (left) + 0.011in (right)

UjzWD97.jpeg
 
When the bike revs up, it starts to behave like that and when it finds a sweet spot for idling, it starts to bog down. My dad will take the carb apart this weekend to see what's up.
You can hear one cylinder firing occasionally, but that means its current idle speed in the video is achieved with the strength of one cylinder - which is why it acts less than normally after a rev. One carb either still has a clogged jet or passage, or the synchronization is still off quite a bit.
There's also two other things that I want to ask:
- I noticed when the bike was running, no oil was dripping out of the stator cover, does that mean the oil pump system isn't working? I recall my dad's old CL90 would have oil dripping out when the stator cover is off.
On the centerstand, it's very possible no oil would come out of the cover. Try to imagine the position of the oil level in the crankcase based on the depth of the marks on the dipstick. If the oil level is down 4 or 5 ounces, that's usually enough to be slightly below the opening of the stator cover. The oil pump doesn't pump oil into that area, only to specific places in the engine that have bearings or bushings under load. The alternator doesn't NEED lubrication, it's just simpler to build the engine with the alternator in a wet cover rather than creating a sealed area for it that would eventually get oil in it when that seal starts leaking (like some other Honda engines that have dry alternators).
- I also messed around with timing, this would be considered out of range? I've also keep track of ignition points gap, and with the following settings, here's what I got:
+ 0.014 in = 0.014 in (left) + 0.013 in (right), which is pictured below
+ 0.013 in = 0.013 in (left) + 0.011in (right)
The timing and points gaps go hand in hand, and you can't change one without the other changing. But, you also can't know just how much change in the timing will occur when the points gaps are slightly altered without actually checking the timing again. Yes, it would run and probably okay as well, but there is a reason we don't just bolt the parts on and take a guess by simply setting the gap. If you want the engine to run as it is capable, the points and timing have to be done with the correct procedure.
 
The timing and points gaps go hand in hand, and you can't change one without the other changing. But, you also can't know just how much change in the timing will occur when the points gaps are slightly altered without actually checking the timing again. Yes, it would run and probably okay as well, but there is a reason we don't just bolt the parts on and take a guess by simply setting the gap. If you want the engine to run as it is capable, the points and timing have to be done with the correct prprocedure.
Yes, it's just I notice that when the proper timing is obtained, the plate looks to be going further than the provided advance - retard range, hence why I'm uncertain if that is alright. If I set the gap to be 0.013 in, it will go in the range but the right point gap will be too little at the correct timing.
 
Yes, it's just I notice that when the proper timing is obtained, the plate looks to be going further than the provided advance - retard range, hence why I'm uncertain if that is alright. If I set the gap to be 0.013 in, it will go in the range but the right point gap will be too little at the correct timing.
Terminology is important so we both know exactly what we're talking about, since we can't see what you're doing. I do not know what you mean by the statement in bold above.
 
Terminology is important so we both know exactly what we're talking about, since we can't see what you're doing. I do not know what you mean by the statement in bold above.
I'm referring to the area circled in red, it seems to go out of the adjustment range.

1000011720.jpg
 
While the position of your plate above is a bit retarded from typical it is still well within normal, and that location is dependent on a few things. The wider the points gap is within the spec range means the plate will be more toward the retarded position, the narrower the points gap is within spec range the more advanced the plate position would be. There's really nothing unusual about it unless the position of the plate is more drastically different than yours is right now.
 
It's also likely that the points are wearing where they rub on the advancer. As they wear the point gap decreases, and when you reset the gap to spec, then you need to turn the points plate counter-clockwise to have the point open at the right time.
 
While the position of your plate above is a bit retarded from typical it is still well within normal, and that location is dependent on a few things. The wider the points gap is within the spec range means the plate will be more toward the retarded position, the narrower the points gap is within spec range the more advanced the plate position would be. There's really nothing unusual about it unless the position of the plate is more drastically different than yours is right now.
Just to clarify, if I turn the points plate to the left, that's retarding the timing and if I turn the plate to the right, that's advancing the timing? When I set the points gaps to 0.014 in, the points open too early so I need to advance the timing.
 
Just to clarify, if I turn the points plate to the left, that's retarding the timing and if I turn the plate to the right, that's advancing the timing? When I set the points gaps to 0.014 in, the points open too early so I need to advance the timing.
When you turn the points plate opposite of the direction of rotation, you Advance the timing (spark happens earlier). If the points gap is wider, they will open sooner. If the points open too soon (with the gap in spec range), you would Retard the points plate to correct it by turning the points plate in the same direction as rotation. BUT, you should stay aware that the points plate might not have a perfectly tight fit in the base and could alter the points gap adjustment. If the plate fits the base a bit sloppy as some of them do, then if the plate does not rotate in a perfect circle (and goes slightly side to side or up and down in the base) then the points gap will not remain constant. With enough practice attempts, these things will be more apparent to you.
 
When you turn the points plate opposite of the direction of rotation, you Advance the timing (spark happens earlier). If the points gap is wider, they will open sooner. If the points open too soon (with the gap in spec range), you would Retard the points plate to correct it by turning the points plate in the same direction as rotation. BUT, you should stay aware that the points plate might not have a perfectly tight fit in the base and could alter the points gap adjustment. If the plate fits the base a bit sloppy as some of them do, then if the plate does not rotate in a perfect circle (and goes slightly side to side or up and down in the base) then the points gap will not remain constant. With enough practice attempts, these things will be more apparent to you.
I see where the confusion has occurred, I've been mixing up advance as late and retard as early when it should've been the other way around.

In other words, what I'm looking for is retarding the timing, so what I did was correct in that regard (rotate plate with the direction the crankshaft is rotating) since the points open too early. Thank you for the clarification!
 
As if things couldn't get worse (left side lost spark while right side still have spark), I've accidentally dropped the bike. I was moving the bike to a much more leveled area and away from my home because the neighbor have kids/babies which I didn't want to disturb. While walking it down the driveway, I lost grip and the bike fell to its side.

So far, cosmetic damage are minor (minor scuffing on both turn signals and exhaust), but I think it might have affected the brake pedal as it sits too high. Would it be possible to fix it or am I looking at getting a new one? Definitely gave a depressing feeling on my end.
 
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Take a peek here. If that tab is bent it will let the pedal rise higher than it should. It’s bent in the picture. I moved it so,it was close to 90 degrees (or so). Got the pedal lower and away from the exhaust. And don’t be too hard on yourself…….Im willing to bet almost everyone here has done it.

IMG_0023.jpeg
 
Take a peek here. If that tab is bent it will let the pedal rise higher than it should. It’s bent in the picture. I moved it so,it was close to 90 degrees (or so). Got the pedal lower and away from the exhaust. And don’t be too hard on yourself…….Im willing to bet almost everyone here has done it.

View attachment 42179
I'll have a look at it tomorrow, that looks promising and putting together what happened, I think you're right that the tab might've been pushed back by the pedal, thus playing around with the adjustment bolt did nothing. Just gotta hope my pa will be a bit accepting of the circumstances :)
 
Good news! The tab is indeed bent, so that's a relief. Thankfully, my pop was accepting of the circumstances :)

1000011749.jpg


Onto ignition stuff, we're investigating why the ignition is really wacky and here are some of the things we came across:
- The resistor in the spark plug caps are shot (tested both of them and they came back to 10k ohm)
- Ignition points were replaced with K&S ones. Since they don't make them with the same standards as OEM ones, the left point is slightly out of spec compare to the right one.
- Someone did cleaned the points before but used improper technique, thus both contact surface were slanted to one side instead of flat.

At the moment, since we have a 50/50 shot at getting the points to work, my dad is attempting to file the surface to make it mostly flat again but at the same time, we're debating whether we should jump to the EI bandwagon, since OEM points are rather costly (4into1 sells them for $36 each, so two of them are $72, excluding tax and shipping cost). I'm leaning towards Charlie's EI since our advancer is still in pretty good shape.
 
FWiW I just received a set of Honda points from Partzilla….about $27 each plus shipping….
For the 350/360? Yep, just checked CMSNL and they have them too. I guess either they found more somewhere on this earth, or they're selling aftermarket versions without saying so (at least CMSNL)
 
Good to know! I'll keep that in mind, for now, my dad has managed to get the surfaces to be mostly flat so we'll see what happens.

About the spark plug caps, I believe the resistors are removable?
 
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