CB125K4 Project

HondaJR

Member
Joined
May 17, 2024
Total Posts
44
Total likes
50
Location
Belgium
Hi all ! I picked up this project bike a while ago in France and imported it to Belgium.

cb125k4-1.jpg


I have been searching and collecting the missing parts and bits for the last year and have it fairly complete ( as in the hard to find parts : side covers , tank , rear fender, ignition advancer, ignition coil.. are all there now)

The bike was in pieces when i bought it and i put it together bit by bit and got it running eventually. ( the previous owner told me he had recently put the engine in another rolling frame and it ran i was told).

So i started going through the wiring and connectors , battery , coil , rectifier , ignition , advancer , points new battery and made sure those were all good and working as they should.

Then i cleaned the carburators ( removed jets and cleaned them out , checked the floats and float height , checked / cleaned / blew out the passages) couple of passes in the ultrasonic cleaner.

I did check the engine timing and camchain tension(er) and changed the oil , cleaned out the oil centrifugal filter and put new spark plugs in the engine and adjusted the valves.

I put the engine in the frame , did ignition timing ( point gap and static timing with a timing light). and i got it started and running.

I tested compression with a automotive compression meter and got inaccurate results way to low for it even to be able to run. ( 55 & 54 PSI). As the tester has a pretty long hose and the Shrader valve is at the gauge the volume of air in the hose and the hose itself influences the reading alot and the compression is a lot higher in reality. As it had compression and the compression was pretty much equal on both cylinders i went on with it and started syncing the carburators and try to get it to idle and run better.

It did idle and was able to reach high rpms for a while until the plugs foiled.

I then finally decided to remove the head to check the valves and pistons as the sparkplug on the right was wet black and from what i could see oily aswell.

So here we are , engine is back out and the head is removed and i guess we are doing a top end rebuild.
This is what i am currently working with , i was very suprised it did even ran as it did in this state, but i guess it is a honda, it will run.

I will be removing and cleaning the valves and pistons/rings/cilinders next to see what needs to be replaced / done further.

Any tips or some miracle solution / to clean off the carbon/oil deposits on the valves and pistons / rings are very welcome !

cilinder-Pistons cb125k4.jpg
cilinder-Pistons-2 cb125k4.jpg

head-valves-cb125k4.jpg
 
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That's some pretty nasty-looking burned-on oil deposits, probably need to be blasted to get it clean. Overall, the other parts seem to be decent but you can see some typical cam chain wear marks on the head from lack of adjustment over the years. If it was my bike I'd consider a new cam chain while I was in there.
 
That's some pretty nasty-looking burned-on oil deposits, probably need to be blasted to get it clean. Overall, the other parts seem to be decent but you can see some typical cam chain wear marks on the head from lack of adjustment over the years. If it was my bike I'd consider a new cam chain while I was in there.
Yes, the camchain is already on the shopping list to replace , have to see what the valves, piston and rings /cilinder look like once cleaned so i can add those aswell if needed.
 
Thank you for posting, this is another very interesting project thread (I’m trying to read at least one thread each day to catch up with what is going on in this fascinating forum).

Alan :)
 
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small update :
I removed the cilinder and did a quick wipe/clean of the combustion chamber /valves on the head. It seems to clean fairly well with some WD40.
Valves /valve seats will be checked when i remove them from the head.
Camshaft and rockers will be measured as well.

The head :
CB125K4-head-valves-1.jpg

The pistons / rings :
CB125K4-Pistons_1.jpg
CB125-Pistons_2.jpg
CB125K4-Pistons_4.jpg

The cilinders:
CB125K'-Cilinder_1.jpg
CB125K4-Cilinder_2.jpg
CB125K4-Cilinder_3.jpg

The cilinders look a lot worse on the pictures, But i will have to measure them to see where i am at. Probably needs a bore to the next size piston/rings.
The pistons and rings will be measured and inspected further when removed and cleaned. In case a rebore to the next size is needed they need to be replaced anyway.
 
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